Processing Aggregates
Often users of CNC Machines and Robots find it necessary to perform operations that cannot be accomplished with a spindle alone. Some of these instances include changing the angle or plane of machining and fitting into tight spaces. For these jobs, we often recommend using a processing aggregate. These aggregates are driven by an automatic tool change spindle the same as a normal toolholder. They can also be rotated using a C-axis to gain full 4th axis capability.
Fixed Angle Aggregates
Single, dual, and four output aggregates are an affordable way to add horizontal capabilities to your CNC machine. You can perform many operations such as sawing, routing, boring, and mortising.
Use single output aggregates when horizontal processes are used in one direction, or use with our C-Axis attachment for 360 degree capability. Use the dual and four output aggregates when processes are needed in more than one direction, or when multiple tools are used such as an end mill and saw blade.
Fixed Angle Aggregates with 1, 2, or 4 Tool Receptacles
| Aggregate Model | N - Line | X - Line |
|---|---|---|
| Spindle Speed Max | 10,000 RPM | 10,000 RPM |
| Tool Speed Max | 15,000 RPM | 15,000 RPM |
| Rotation | Aggregate can be rotated 360° | Aggregate can be rotated 360° |
| Max Torque | 15 ft-lbs | 17 ft-lbs |
| Max Temperature | 185 F | 185 F |
| Tool Outputs | 1, 2, or 4 | 1, 2, or 4 |
| Spindle Direction | Single: Same Dual: 1 same / 1 opposite Quad: 2 same / 2 opposite |
Single: Same Dual: 1 same / 1 opposite Quad: 2 same / 2 opposite |
Variable Angle Aggregates
Variable Angle agregates can be set to cut at any angle in the given range to perform specialty cuts on your CNC machine.
Our N-Line aggregates can swivel from 0 to 100 degrees and the X-Line aggregates can swivel from -100 to +100 degrees.
Variable Angle Aggregate Specifications
| Aggregate Model | N - Line | X - Line |
|---|---|---|
| Spindle Speed Max | 15,000 RPM | 13,760 RPM |
| Tool Speed Max | 15,000 RPM | 15,000 RPM |
| Rotation | Aggregate can be rotated 360° | Aggregate can be rotated 360° |
| Max Torque | 15 ft-lbs | 17 ft-lbs |
| Max Temperature | 185 F | 185 F |
| Swiveling Range | 0° to 100° | -100° to +100° |
| Spindle Direction | Opposite Machine Spindle | Opposite Machine Spindle |
PDS Sanding Head Aggregate
- Features:
- Allows 5mm (+/- 2.5mm) of tool movement
- Adjustable tension (5-20N)
- Benefits:
- 5 to 7 times longer sanding media life
- Provides consistent force for even surface finish
- Provides relief for working around corners and details
- Provides relief when passing over knots to improve tool life
Technical Specs:
| Gear Ratio | 1 : 1 |
|---|---|
| Drive Speed Max | 3,000 RPM |
| Tool Speed Max | 3,000 RPM |
| Spindle Power | 2.5 KW / 3.4 HP |
| Tracing Stroke | ±2.5 mm |
| Tracing Force | 5 - 20 N |
| Drive Turning Direction | Left Hand or Right Hand |
| Tool Fitting | HSK 63-F |
| Drive Adapter | HSK 63-F (DIN 69893) |
*Photo shows sanding aggregate with sanding tool attached
